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Metal Sculpture Frame Fabrication for NYC MTA Subway Station

MTA Subway Sculpture Welding Service in NYC

LaserCutZ was commissioned to fabricate new frame for a metal sculpture to be installed in NYC subway station. Whats needed to be done is to cut existing sculpture metal frame, expended it in size to meet new dimension requirements by artist and then weld new frame together. Aside form making new frame we needed to make plate that will hold sculpture face. In order to do this, we 3D scanned existing metal plate and created cut shape based on original holder plate. When form 3D scan we extracted 2D data to a DXF file so we can cut new plate. Those plates are rather large and thick 3/8″ steel, total size was larger then 5x10ft so we separated art into 2 sections so it can be cut form 4x8ft steel sheet. We used our fiber laser to cut both of those metal plates. When finished they got welded together but deep structural welding to be sure that plates hold well together. Newly fabricated plate got counter sunk holes and required by client and then it was fitted to extended frame structure.

MTA Subway Sculpture Welding Service in NYC
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Brass Sculpture Frame Welding and Repairs Service

Brass Black Mirror Holder Frame Welding Service

Client form upper east side Manhattan asked lasercutz to repair their exclusive sculpture that was damaged during moving. Sculpture consist of black mirror and brass frame. Brass got cracked and needed to be re-welded. Crack happened due to original artist using braising to attach brass parts together, and this is not best structural way. We re-manufactured whole holding brass frame by welding it with TIG as this welding method will be much more reliable. TIG welding melts same material rod over desired metal peace and fuses them together dues to high heat created by electrical arc. New frame welded by LaserCutZ will be much more durable and last years. In general LaserCutZ can do any type of historic restorations of metal sculptures and other parts that require welding. We can do conventional welding along with fiber laser welding and even microscope welding for fine details such as jewellery.

Brass Black Mirror Holder Frame Welding Service
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Aluminum overflow car race tank welding fabrication services in nyc

Aluminum is one of the hardest material to weld but it is NOT a problem for LaserCutZ team. This overflow tan was cut from aluminum sheet metal on our fiber laser cutting machine, then it was TIG welded to shape with observation window and hose connectors and filling cup. Reservoir window is very nice as you can see both level of fluid and its color (quality). Very often we are asked to fabricate aluminum and stainless liquid tanks for various industries such as pharmaceutical, aerospace and automotive. LaserCutZ can produce any type of metal cutting and welding projects, fast turnaround and low volume prototype is our specialty.

aluminum overflow race tank welding fabrication services in nyc lasercutz
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EV Battery Leads Array Laser Cutting and Laser Welding Prototyping Service

With raise of EV (electric vehicles) new batteries such as LiPO and LiPoFe4 become very popular New electric car startups building their own designs and require custom batteries and custom form factors to fit designs perfectly. LaserCutZ state of the art equipment can help test, and prototype any EV ideas from start to finish. Our specially build fiber lasers can cut non corrosive 3003 aluminum foil that can be used to join battery cells together. Our laser welders can weld leads to battery elements without heating them which reduces chances of defects or overheating form conventional spot welding. Finally LaserCutZ and TempGP engineering team can develop custom electronics and PCB to manage charging circuits and inverters as per client requirements.  

lasercutz ev battery array leads laser cutting welding service nyc
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Fiber laser spot welding service hot roll steel

laser spot welding services nyc metal iron

Spot welding is nothing new and not exiting, it been around for ages and does it job, but when it comes to a laser worlds, doing spot laser welding becomes fun and easy. Unlike electric art spot, laser does not require electrodes to be on sides to penetrate through material. Hand held fiber laser gun easily allows to move around and weld any location very fast. More to say big dark welding helmet not needed so operator can actually see whats being welded (well of course laser glasses are needed for safety) Picture above shows very quick laser spot weld sample form 22ga cold roll steel. Sample plates got laser cut then we used hydraulic bender and finally spot welded assembly.

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Handheld Fiber Laser Welder Machine for Metal

handheld fiber laser welding machine for metal

Welcome latest addition to LaserCutZ machines inventory – hand held fiber laser welding machine. Fiber welder is best choice for welding stainless steel, it allow welding with minimal or no seam, no overheating and best visual appearance. This mean that SS metal wlll retain is appearance even outdoor. Never the less its always good idea to use stainless steel of 416L grade for outdoor weld. With combination of our Tig and Mig welders, LaserCutZ can cut and weld any type of metal job including exotic and hard to weld metals such as Titanium and Aluminum